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Manufacturing, Open Source, and Fintech: Inside America's New Startup Playbook

Table of Contents

Three startup founders reveal how they're building billion-dollar companies by breaking traditional Silicon Valley rules—from manufacturing in America to cutting prices and avoiding vendor lock-in.

Key Takeaways

  • American manufacturing is experiencing a genuine renaissance, but it's focused on high-value assembly rather than raw materials processing like steel or coal
  • Open source strategies can accelerate growth when combined with disciplined financial management and genuine customer focus
  • Multi-product platforms are outcompeting single-point solutions by reducing vendor fatigue and integration complexity
  • Price cuts can actually increase revenue growth when executed strategically with strong unit economics
  • Self-clearing brokerage infrastructure is becoming critical as global demand for US equity access explodes
  • Commercial EV adoption is being driven by cost parity with diesel, not just environmental concerns
  • Fintech infrastructure companies are benefiting from the maturation of consumer fintech leaders into enterprise customers
  • Low burn rates provide strategic flexibility that often matters more than initial funding amounts
  • Geographic diversification of growth curves allows infrastructure companies to maintain consistent expansion despite regional market cycles

The Return of American Manufacturing—But Not How You'd Expect

Here's something that might surprise you: American manufacturing is absolutely coming back. But forget the romanticized images of massive steel mills and coal mines that politicians love to reference. The real story is far more interesting and, frankly, more realistic.

Take Harbinger, a company building electric vehicle chassis for medium-duty commercial trucks. When I say they're manufacturing in America, I mean they're literally doing it—battery modules, electric motors, complete chassis assembly. All happening in Southern California, where you can watch workers moving parts down production lines in real time.

"Manufacturing is what's happening here behind me," explains John Harris, Harbinger's CEO, speaking from their factory floor. "We're taking parts and we're making battery modules. But we're not like this isn't a steel mill. We're not turning iron ore into steel."

That distinction matters more than you might think. Modern American manufacturing focuses on high-value assembly work that doesn't require the environmental and safety risks of heavy industry. It's the kind of work that actually makes economic sense to do domestically, especially when you factor in supply chain resilience and the ability to iterate quickly.

Harbinger's approach reveals something crucial about competitive advantage in manufacturing. While most EV truck companies buy components from catalogs and assemble them, Harbinger builds their own battery modules and packs in-house. "Imagine if when you bought a Silverado, GM like went across the street and bought all the engines from Ford," Harris points out. "It would be really tough for GM to compete with Ford's pricing at that point."

The result? They've achieved price parity with diesel vehicles while competitors are selling electric trucks at 2.5 times the cost of diesel equivalents. That's not just good business—it's the difference between having a real market and remaining a niche player forever.

What's driving this manufacturing renaissance isn't patriotism or policy, though those help. It's cold economic logic. When your biggest cost component—like a battery pack representing half an EV's value—comes from overseas suppliers, you're immediately at 50% Chinese content. Build it yourself, and suddenly you control your margins, your quality, and your supply chain risks.

The numbers back this up. Harbinger maintains about 50% US content, which is solid for automotive and exceptional for EVs. Their Chinese content sits under 20% and could drop to 5-10% if needed. That's not just good politics—it's good business when tariffs and geopolitical tensions keep escalating.

The Open Source Paradox: How Giving Away Software Builds Billion-Dollar Companies

If manufacturing represents old industries getting new life, open source represents the complete inversion of traditional software business models. And it's working in ways that would make your MBA professors weep.

PostHog offers a masterclass in this approach. They started as an open-source product analytics tool, essentially giving away their core technology while building a cloud business around it. Sounds crazy, right? Why would anyone pay for something they can get for free?

The answer lies in understanding what customers actually want versus what they'll tolerate. "A lot of companies were building self-building a lot of things to keep their data inside their infrastructure," explains James Hawkins, PostHog's co-founder. They discovered that developers loved the control and transparency of open source, but most companies didn't actually want to manage the infrastructure themselves.

That insight led to an unusual strategy: build in the open, price aggressively, avoid vendor lock-in entirely. Most SaaS companies spend years trying to make customers dependent on their platforms. PostHog does the opposite—they make it easy to leave, easy to self-host, and often cheaper than alternatives.

The counterintuitive result? Explosive growth. They're averaging a two-month customer acquisition cost payback period, which is basically unheard of in enterprise software. More surprisingly, when they cut prices by an average of 60% across their two biggest products, their revenue growth rate actually increased.

"It was after like a long meeting where we were debating doing some ridiculously complicated like let's do a reverse trial," Hawkins recalls. "This feels like peak midwit meme if you've seen that where this pricing thing is so freaking it's like we're just trying to get around the fact we should be making it cheaper if we want to win."

This isn't charity—it's strategic. PostHog recognized they could sustain pricing wars better than competitors because of their efficient growth model and multi-product platform. When you don't need expensive sales teams and you can cross-sell multiple products, you can afford to be aggressive on pricing.

The broader lesson here challenges conventional wisdom about competitive moats. Instead of building walls around customers, PostHog built bridges. Instead of maximizing short-term revenue per customer, they optimized for long-term market share and customer satisfaction.

Platform Thinking in a Multi-Product World

Speaking of multi-product strategies, PostHog represents something larger happening in the software world. Companies are increasingly tired of managing dozens of different vendors for related functions. The integration fatigue is real, and smart companies are capitalizing on it.

PostHog now offers 14 different products covering everything from analytics to session replay to feature flags to experimentation. Their goal? "We're literally just going to freaking provide all of them," Hawkins explains. "So there's perfect first party data."

This flies in the face of conventional startup wisdom that says focus on one thing and do it really well. But PostHog discovered something interesting: when you hire engineers who can decide what to build (no product managers determining roadmaps), you can actually scale to many products without the coordination overhead that typically kills these efforts.

"We hire people that we frame as product engineers internally," Hawkins notes. "And that's made it feel ultra scalable that way around." Their goal is 50-plus products, potentially a couple hundred depending on how things develop.

The precedent exists—AWS has hundreds of products, and Y Combinator manages roughly 250 companies per batch with only 500 people. The difference is organizational structure. When you eliminate traditional product management hierarchies and let technical people make product decisions, you can move much faster and handle more complexity.

This trend extends beyond just software. It's about understanding that customers don't want to be experts in vendor management—they want solutions that work together seamlessly.

The Infrastructure Play: Building the Pipes While Others Fight Over Endpoints

While consumer fintech companies battle for market share, infrastructure companies like Alpaca are quietly building the rails that power the entire industry. It's less glamorous but potentially more valuable long-term.

Alpaca provides brokerage infrastructure—essentially white-label trading capabilities that other companies can embed into their applications. Instead of every fintech company building their own trading systems, they can plug into Alpaca's APIs and offer equities trading, options, and other wealth services to their customers.

"If you have an application that has a financial bent to it and you want to expand your product offering, you go over to Alpaca, plug into your API or sign a contract and then you can offer equities trading," explains Yoshi, Alpaca's founder.

The timing couldn't be better. Fintech companies that emerged during the COVID-era investment boom are now maturing into enterprise-scale businesses. They need more sophisticated infrastructure, and they're willing to pay for it. Meanwhile, traditional banks are scrambling to compete with fintech upstarts and need technology partners to modernize their offerings.

Alpaca serves both segments—upstart fintech companies and incumbent financial institutions—across 220 applications in 40 different countries. The geographic diversification is particularly clever. While US markets might slow down, growth curves in other countries are often 3-7 years behind, providing consistent expansion opportunities.

The company has achieved something most startups only dream of: they've been more than doubling revenue for several consecutive years, even through the fintech winter of 2022-2023. How? By focusing on infrastructure that becomes more valuable as the industry matures, not less.

"65% of the market cap of the whole equity markets in the world is United States," Yoshi points out. The global demand for US equity access isn't going anywhere, and Alpaca is positioning itself as the primary infrastructure enabling that access.

The Discipline of Low Burn: Why Cash Efficiency Beats Funding Amount

Here's something that separates the companies building for the long term from those playing funding roulette: they've learned to operate efficiently enough that they don't need to raise money. Paradoxically, this often makes raising money easier and more strategic.

PostHog exemplifies this approach. "The core tenant of our finance that I think serves really well and our core principle is don't need to ensure that we don't need to fund raise basically," Hawkins explains. "Which means that we can take a long-term view on stuff."

This discipline creates strategic flexibility that highly-funded, high-burn companies simply can't match. When you're not desperate for the next funding round, you can make decisions that optimize for five or ten years out rather than the next board meeting.

Take PostHog's decision to cut prices dramatically. Most companies couldn't afford to cut revenue by 60% overnight. But because PostHog had maintained efficient operations, they could absorb the short-term hit to capture long-term market share. The result? Growth actually accelerated.

Harbinger demonstrates similar thinking. They designed their cost structure around selling at $50,000 when they started. Since then, diesel truck prices have inflated to $85,000 while their costs have remained relatively stable. This created expanding margins without raising prices—a luxury only available to companies that planned for efficiency from day one.

Even Alpaca, despite being Series C stage, maintains this philosophy. They've navigated multiple market cycles by staying focused on unit economics and sustainable growth rather than growth-at-all-costs. When fintech fell out of favor with investors, they kept growing because their business model didn't depend on continuous funding.

"Market cycle always happens," Yoshi reflects. "What really important is that we have to react as quickly as possible to what's happening in the world because it's impossible to predict the futures but what we can do is that we can react as quick as possible."

The Medium-Duty Opportunity: Finding Profit in Overlooked Markets

Sometimes the best opportunities hide in segments too small for big companies to care about but too large for small companies to serve effectively. Harbinger found exactly this sweet spot in medium-duty commercial vehicles.

The segment represents only about 350,000 vehicles annually in the US—roughly half the number of F-150s Ford sells each year. For Ford or GM, with their massive overhead structures, this market is effectively a rounding error. "Ford makes 4 million vehicles a year," Harris notes. "This whole segment is, you know, sub 400,000."

But here's what makes it interesting: because big OEMs can't economically serve this market, it hasn't seen meaningful innovation in 30-40 years. Costs have been rising 15% annually for four consecutive years, creating an opportunity for a more efficient player to capture significant margin while still undercutting incumbent pricing.

"A market that is that big is too attractive," Harris explains. "Everyone comes in and says, 'Oh, we want to sell that, too.' And naturally, it erodes your margins. I don't know if you've ever worked at a business where they have like a 5% operating margin. It sucks."

Medium-duty represents a Goldilocks scenario—big enough to build a substantial business, small enough that established players can't justify the investment to compete effectively. Harbinger's binding pre-orders already exceed $400 million, suggesting this "small" market can still generate significant revenue for a focused player.

The lesson extends beyond automotive. In every industry, there are segments that fall between the cracks—too specialized for generalists, too large for niche players, too technical for new entrants. Finding these segments requires deep industry knowledge and the confidence to build for a smaller addressable market in exchange for better economics.

Price Parity as Environmental Strategy

Environmental impact and business success don't have to be opposing forces, but they also don't automatically align. The companies actually driving environmental change understand this tension and design around it explicitly.

Harbinger's environmental mission is inseparable from their business strategy because they've achieved price parity with diesel vehicles. "If you don't have revenue, you're not making an impact," Harris states bluntly. "You're not going to have revenue for any meaningful length of time in automotive unless you're selling a product at the right price."

This seems obvious, but it's surprisingly radical in the EV truck space. Most electric commercial vehicles cost 2.5 times more than diesel equivalents. Companies then wonder why adoption rates remain low, despite obvious environmental benefits.

The answer is simple: businesses want to help the environment, but they can't sacrifice their own survival to do it. Price parity removes that conflict, making environmental and business incentives align naturally.

Harbinger achieves this through vertical integration—building their own battery modules and packs instead of buying them from suppliers. This eliminates multiple margin stacks and gives them control over their largest cost component.

"This is the only place in the United States where a truck OEM is building their own battery modules and battery packs," Harris explains. That vertical integration, combined with efficient manufacturing, allows them to offer environmental benefits without the typical green premium.

The broader principle applies beyond automotive. Environmental solutions that require customers to make financial sacrifices will always struggle with adoption. Environmental solutions that save money while helping the planet will scale naturally.

Global Growth Arbitrage: Riding Multiple Curves Simultaneously

One of the most sophisticated growth strategies I encountered involves geographic arbitrage—not of costs, but of adoption curves. Different regions adopt new technologies and business models at different paces, creating opportunities for infrastructure companies to ride multiple growth waves.

Alpaca exemplifies this approach. While US fintech markets might mature or slow down, other regions are often 3-7 years behind the adoption curve. "There are like many other following Robin Hood types of applications not only in the United States but also outside the United States that's maybe few years behind or 5 years behind or seven years behind," Yoshi explains.

This creates diversified revenue growth that's more stable than depending on a single market. When one region matures, others are entering their high-growth phases. The key is building infrastructure that can serve multiple markets without significant customization.

PostHog pursues a similar strategy, focusing on developers globally rather than enterprise customers in specific regions. Developers exist everywhere, and their needs are relatively consistent across geographies. This allows PostHog to expand internationally without rebuilding their product for each market.

The approach requires patience and long-term thinking. You're essentially betting that successful patterns will repeat in different contexts rather than trying to invent entirely new categories. But for infrastructure companies, this can provide more predictable growth than trying to capture lightning in a bottle with breakthrough innovations.

The AI Integration Reality

While everyone talks about AI transformation, these companies show what practical AI integration actually looks like. It's less about replacing humans and more about augmenting existing workflows with better data and automation.

PostHog is building toward what they call "business autonomy"—using AI to automate processes across customer-facing functions. But they're approaching it methodically, starting with better data infrastructure and gradually adding intelligence on top.

"We want to automate every process that happens across every major function that relates to a customer," Hawkins explains. "Longer term I suspect it'll be like hey you fire up cursor in the morning or whatever else. It's like here are the 10 things that have been built overnight based on a really deep understanding of customers."

The key insight is that AI needs comprehensive, clean data to work effectively. Companies that have built strong data infrastructure are positioned to leverage AI meaningfully. Those that haven't are mostly playing with demos.

This pragmatic approach to AI integration makes sense for infrastructure companies. Their customers don't want AI for its own sake—they want better outcomes. If AI helps achieve those outcomes, great. If not, traditional approaches work fine.

Building for the Long Game

The common thread connecting these companies isn't their industries or business models—it's their temporal perspective. They're building for 10-year outcomes rather than 2-year exits.

Harbinger is investing in domestic manufacturing capability that may not matter today but will likely become critical as supply chains remain unstable. PostHog is building 50+ products that may not all succeed individually but will create a comprehensive platform over time. Alpaca is developing infrastructure that becomes more valuable as global financial markets become more interconnected.

This long-term thinking influences everything from hiring decisions to pricing strategies to product development. It allows these companies to make investments that competitors can't justify, pursue strategies that seem counterintuitive in the short term, and build sustainable competitive advantages rather than temporary market positions.

The public markets are starting to reward this approach. Companies that demonstrate consistent, profitable growth over multiple market cycles command premium valuations compared to those that chase quarterly spikes.

As we move through 2025, the playbook emerging from these successful companies seems clear: build something people actually need, price it fairly, operate efficiently, and optimize for durability rather than hockey stick growth. It's not as sexy as the Silicon Valley hype machine, but it's proving more effective at building lasting value.

The most successful startups of the next decade won't be those that raise the most money or generate the most buzz. They'll be the ones that solve real problems efficiently and build sustainable businesses that can compound over time. Manufacturing, open source, and fintech infrastructure represent just three examples of how this approach creates value. The principles apply much more broadly.

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